Engine Design & Prototyping
Bourne HPP provides high-performance engine component design and complete development solutions using the latest engineering tools and trusted manufacturing partners. We support motorsport and specialist road applications, delivering components that meet the most demanding performance and durability targets.
From Concept to Component
We offer a full design and development service, taking ideas from first sketch to production-ready part. Using SolidWorks for 3D CAD, combined with Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD), we optimise geometry, materials and airflow for maximum efficiency and strength.
Our process includes:
- Concept & Analysis – Detailed 3D modelling with FEA and CFD to validate structural integrity and fluid dynamics.
- Rapid Prototyping – In-house 3D printing for accurate, functional prototypes that accelerate development.
- Testing & Validation – Component or full-engine testing to confirm strength, heat management and performance.
- Production Support – Final part manufacture coordinated through our established, specialist supplier network.
Precision Component Design
Our engineers combine deep knowledge of materials, heat treatment, surface coatings and advanced manufacturing methods to design or reverse-engineer critical components such as:
- Crankshafts
- Pistons
- Valvetrain systems
- Timing gears
- Camshafts
- Custom castings and housings
Whether you need a one-off prototype or a limited production run, we manage the entire design-to-delivery process, ensuring consistent quality and reliability.
Manufacturing Network
Bourne HPP works closely with a proven network of specialist machinists, foundries and treatment providers. We manage every stage of external production - sourcing, scheduling, and quality control - so the final component meets exact specifications.
With advanced design tools, rapid 3D prototyping and a seamless supply chain, Bourne HPP offers a complete, end-to-end solution for engine component design and manufacture.
